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40HFL5010T Philips LED LCD TV Service mode and adjustments, firmware update, Error codes, LED blinking codes and more

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Philips 40HFL5010T/12 - Chassis TPM15.3HE LA - Service Modes, Error Codes, and Fault Finding

Software Identification, Version, and Cluster
The software ID, version, and cluster will be shown in the main menu display of SAM and CSM.
The screen will show: “AAAAAAB-XXX.YYY.MMM.TTT”, where:
• AAAAAA is the chassis name: TPN141HE/TPN142HE.
• B is the region indication: E = Europe, A = AP/China, U = NAFTA, L = LATAM.
• XXX is the main version number: this is updated with a major change of specification (incompatible with the previous software version). Numbering will go from 0- 255.
• YYY is the sub version number: this is updated with a minor change of specification (incompatible with the previous versions). Numbering will go from 0- 255.
• MMM is the number of the mandatory (upgrade) release in association with the area of the mandatory (upgrade) release. Numbering will go from 0 - 255.
• TTT bit 7 to 1 is the area of the mandatory (upgrade) release where 0 - none, 1 - Netflix, rest reserved.
• TTT bit 0 : 0 = development release, 1 = production release.
Display Option Code Selection
When after an SSB or display exchange, the display option code is not set properly, it will result in a TV with “no display”.
Therefore, it is required to set this display option code after such a repair.
To do so, press the following key sequence on a standard RC transmitter: “062596” directly followed by MENU and “xxx”, where “xxx” is a 3 digit decimal value of the panel type.

 When the value is accepted and stored in NVM, the set will switch to Stand-by, to indicate that the process has been completed.  During this algorithm, the NVM-content must be filtered, because several items in the NVM are TV-related and not SSB related (e.g. Model and Prod. S/N). Therefore, “Model” and “Prod. S/N” data is changed into “See Type Plate”. In case a call centre or consumer reads “See Type Plate” in CSM mode.
Life Timer
During the life time cycle of the TV set, a timer is kept (called “Op. Hour”). It counts the normal operation hours (not the Stand-by hours). The actual value of the timer is displayed in SAM in a decimal value. Every two soft-resets increase the hour by + 1. Stand-by hours are not counted.
Service Alignment Mode (SAM)
To activate SAM, use one of the following methods:
• Press the following key sequence on the remote control transmitter: “062596”, directly followed by the “OK/INFO” button. Do not allow the display to time out between entries while keying the sequence.
• Or via ComPair.
After entering SAM, the following items are displayed, with “SAM” in the upper right corner of the screen to indicate that the television is in Service Alignment Mode.
How to Navigate
• In the SAM menu, select menu items with the UP/DOWN keys on the remote control transmitter. The selected item will be indicated. When not all menu items fit on the screen, use the UP/DOWN keys to display the next/previous menu items.
• With the “LEFT/RIGHT” keys, it is possible to:
– (De) activate the selected menu item.
– (De) activate the selected sub menu.
– Change the value of the selected menu item.
• When you press the MENU button once while in top level SAM, the set will switch to the normal user menu (with the SAM mode still active in the background)
How to Store SAM Settings
To store the settings changed in SAM mode (except the RGB Align settings), leave the top level SAM menu by using the POWER button on the remote control transmitter or the television set. The mentioned exceptions must be stored separately via the STORE button.
How to Exit SAM
Use one of the following methods:
• Switch the set to STANDBY by pressing the mains button on the remote control transmitter or the television set.
• Via a standard RC-transmitter, key in “00” sequence.
Note: When the TV is switched “off” by a power interrupt while in SAM, the TV will show up in “normal operation mode” as soon as the power is supplied again. The error buffer will not be cleared.
How to Activate the Factory mode
To activate the Factory mode, use the following method: 
• Press the following key sequence on the remote control transmitter: from the “Menu/Home screen” press “1999”, directly followed by the “Back” button. Do not allow the display to time out between entries while keying the sequence.
How to Exit the Factory mode
Use one of the following methods:
• Select EXIT_FACTORY from the menu and press the “OK” button.
Note: When the TV is switched “off” by a power interrupt, or normal switch to “stand-by” while in the factory mode, the TV will show up in “normal operation mode” as soon as the power is supplied again. The error buffer will not be cleared.
Customer Service Mode (CSM)
The Customer Service Mode shows error codes and information on the TVs operation settings. The call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set.This helps the call centre to diagnose problems and failures in the TV set before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode.
Specifications
• Ignore “Service unfriendly modes”.
• Line number for every line (to make CSM language independent).
• Set the screen mode to full screen (all contents on screen is visible).
• After leaving the Customer Service Mode, the original settings are restored.
• Possibility to use “CH+” or “CH-” for channel surfing, or enter the specific channel number on the RC.
To activate CSM, press the following key sequence on a standard remote control transmitter: “123654” (do not allow the display to time out between entries while keying the sequence).
After entering the Customer Service Mode, the following items are displayed.
Contents of CSM
 1.1 Set Type This information is very helpful for a helpdesk/workshop as reference for further diagnosis. In this way, it is not necessary for the customer to look at the rear of the TV-set. Note that if an NVM is replaced or is initialized after corruption, this set type has to be re-written to NVM.
 1.2 Production code Displays the production code (the serial number) of the TV. Note that if an NVM is replaced or is initialized after corruption, this production code has to be re-written to NVM.
 1.3 Installation date Indicates the date of the first installation of the TV. This date is acquired via time extraction.
 1.4a Option Code 1 Gives the option codes of option group 1 as set in SAM.
 1.4b Option Code 2 Gives the option codes of option group 2 as set in SAM.
 1.5 SSB Gives an identification of the SSB as stored in NVM. Note that if an NVM is replaced or is initialized after corruption, this identification number has to be re-written to NVM. This identification number is the 12NC number of the SSB.
 1.6 Display 12NC NVM read/write.
 1.7 PSU 12NC NVM read/write.
 2.1 Current Main SW Displays the built-in main software version. In case of field problems related to software, software can be upgraded. As this software is consumer upgradeable, it will also be published on the internet.
 2.2 Development SW Version Displays the built-in main software version. In case of field problems related to software, software can be upgraded. As this software is consumer upgradeable, it will also be published on the internet.
 2.3 Standby SW Displays the built-in stand-by processor software version. Upgrading this software will be possible via USB.
 2.4 Panel Code Displays the Display Code number.
 2.5 Bootloader ID ID of Bootloader.
 2.6 NVM version Detects and displays NVM version.
 2.7 Flash ID ID of flash model.
 2.8 e-UM version eDFU (help) version.
 2.9 Channel Table Structure Version version of channel table structure.
• 2.10 Error Codes Detects and displays errors.
 3.1 Signal Quality Analog/digital signal strength.
 3.2 Child lock Not active / active. This is a combined item for locks. If any lock (channel lock, parental lock) is active, it is indicated as “active”.
 3.3 HDCP keys Indicates the validity of the HDMI keys (or HDCP keys). In case these keys are not valid and the customer wants to make use of the HDMI functionality, the SSB has to be replaced.
 3.4 Ethernet MAC address A Media Access Control address (MAC address) is a unique identifier assigned to network interfaces for communications on the physical network segment.
 3.5 Wireless MAC address Wireless Media Access Control address.
 3.6 BDS key for Hotel model only.
 3.7 CI module check if CI card is insert.
 3.8 CI+ protected service CI+ key status.
 3.4 Ethernet MAC address A Media Access Control
address (MAC address) is a unique identifier assigned to network interfaces for communications on the physical network segment.
 3.5 Wireless MAC address Wireless Media Access Control address.
 3.6 BDS key for Hotel model only.
 3.7 CI module check if CI card is insert.
 3.8 CI+ protected service CI+ key status.
How to Navigate
By means of the “CURSOR-DOWN/UP” knob (or the scroll wheel) on the RC-transmitter, can be navigated through the menus.
To Exit CSM
To exit CSM, use one of the following methods.
• Press the MENU/HOME button on the remote control transmitter.
• Press the POWER button on the remote control transmitter.
• Press the POWER button on the television set.
Compare
ComPair (Computer Aided Repair) is a Service tool for Philips Consumer Electronics products. and offers the following:
1. ComPair helps to quickly get an understanding on how to repair the chassis in a short and effective way.
2. ComPair allows very detailed diagnostics and is therefore capable of accurately indicating problem areas. No knowledge on I2C or UART commands is necessary, because ComPair takes care of this.
3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the micro processor is working) and all repair information is directly available.
4. ComPair features TV software up possibilities.
ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair II interface box is connected to the PC via an USB cable. For the TV chassis, the ComPair interface box and the TV communicate via a bi-directional cable via the service connector(s).
The ComPair fault finding program is able to determine the problem of the defective television, by a combination of automatic diagnostics and an interactive question/answer procedure.
To Connect
This is described in the chassis fault finding database in ComPair.
[It is compulsory to connect the TV to the PC as shown in the picture below (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs can be blown]
To Order
ComPair II order codes:
• ComPair II interface: 3122 785 91020.
• Software is available via the Philips Service web portal.
• ComPair UART interface cable for TPM10.1x xx. (using DB9 to 2mm pitch JST connector): 3122 785 90630.
ComPair II interface connection
Software Upgrading
Preparing a portable memory for software upgrade
The following requirements have to be met:
1. A personal computer connected to the internet.
2. An archive utility that supports the ZIP-format (e.g. WinZip for Windows or Stufflt for Mac OS).
3. A FAT formatted USB memory stick (preferably empty)
Note:
1. Only FAT/DOS-formatted memory sticks are supported.
2. Only use software update files that can be found on the "http://www.philips.com/" support web site.
Check the current TV software version
Before starting the software upgrade procedure, it is advised to check that what the current TV software:
1. Press the “1 2 3 6 5 4” button on the remote control to enter the CSM (Customer Service Mode).
2. Use the up/down cursor keys to select “Current Main Software”.
If the current software version of the TV is the same as the latest update file found on http://www.philips.com/support, it is not necessary to update the TV software.
Download the latest software
1. Open the internet page http://www.philips.com/support.
2. Find information and software related to the TV.
3. Select the latest software update file and download it to the PC.
4. Insert the USB memory stick into one of the USB ports of the PC.
5. Decompress the downloaded ZIP file and copy it to the root directory of the USB flash drive.
Update the TV software
1. Turn the TV on and wait for it to boot completely.
2. Insert the USB memory stick that contains the software update files in one of the TV’s USB ports.
3. The TV will detect the USB memory stick automatically. Then a window jumps out as .
Note: If the USB flash drive is not detected after power up, disconnect it and re-insert it.
4. Select [Update] and press OK.
5. To proceed, In next menu select [Start] and press OK to start software updates.
6. Upgrading will now begins and the status of the updating progress will be displayed.
7. When the TV software is updated. Remove your USB flash drive, then select [Restart] and press OK to restart the TV. 
FUS_clustername_version.zip: Contains the
“autorun.upg” which is needed to upgrade the TV main software and the software download application.
• NVM_clustername_version.zip: Default NVM content.
Must be programmed via ComPair.
To Copy NVM Data to/from USB
When copying data to and from a USB memory stick, the folder “repair” is used. When inserting an empty USB memory stick, and downloading data to the stick, the TV will create this folder.
When sending data from a USB memory stick to a TV, the intended data must be available in the “repair” folder.
Note that when copying EDID data to the TV, all necessary EDID files must be in this folder.
Error Codes
Error codes are required to indicate failures in the TV set. In principle a unique error code is available for every:
• Activated (SW) protection.
• Failing I2C device.
• General I2C error.
The last five errors, stored in the NVM, are shown in the Service menu’s. This is called the error buffer.
The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. When an error occurs that is not yet in the error code buffer, it is displayed at the left side and all other errors shift one position to the right.
An error will be added to the buffer if this error differs from any error in the buffer. The last found error is displayed on the left.
An error with a designated error code never leads to a deadlock situation. It must always be diagnosable (e.g. error buffer via OSD or blinking LED or via ComPair).
In case a failure identified by an error code automatically results in other error codes (cause and effect), only the error code of the MAIN failure is displayed.
To Read the Error Buffer
On screen via the SAM/SDM/CSM (if you have a picture).
Example:
– ERROR: 000 000 000 000 000: No errors detected
– ERROR: 013 000 000 000 000: Error code 13 is the last and only detected error
– ERROR: 034 013 000 000 000: Error code 13 was detected first and error code 34 is the last detected (newest) error.
Via the blinking LED procedure (when you have no picture)
In this chassis only “layer 2” error codes are available and point to problems on the SSB. They are triggered by LED blinking when CSM is activated. Only the following layer 2 errors are defined.
To Clear the Error Buffer
The error code buffer is cleared in the following cases:
• By using the CLEAR command in the SAM menu
• By using the CLEAR command in the Factory mode:
• By using the following key sequence on the remote control transmitter: “062599” directly followed by the OK button.
• If the contents of the error buffer have not changed for 50 hours, the error buffer resets automatically.
Note: If you exit SAM by disconnecting the mains from the television set, the error buffer is not reset.
The Blinking LED Procedure
The software is capable of identifying different kinds of errors.Because it is possible that more than one error can occur over time, an error buffer is available, which is capable of storing the last five errors that occurred. This is useful if the OSD is not working properly.
Errors can also be displayed by the blinking LED procedure.The method is to repeatedly let the front LED pulse with as many pulses as the error code number, followed by a period of 1.5 seconds in which the LED is “off”. Then this sequence is repeated.
Example (1): error code 4 will result in four times the sequence LED “on” for 0.25 seconds / LED “off” for 0.25 seconds. After this sequence, the LED will be “off” for 1.5 seconds. Any RC command terminates the sequence. Error code LED blinking is in red color.
Example (2): the content of the error buffer is “12 9 6 0 0” After entering SDM, the following occurs.
• 1 long blink of 5 seconds to start the sequence.
• 12 short blinks followed by a pause of 1.5 seconds.
• 9 short blinks followed by a pause of 1.5 seconds.
• 6 short blinks followed by a pause of 1.5 seconds.
• 1 long blink of 1.5 seconds to finish the sequence.
• The sequence starts again with 12 short blinks.
NVM Editor
In some cases, it can be convenient if one directly can change the NVM contents. This can be done with the “NVM Editor” in SAM mode. With this option, single bytes can be changed.
Do not change these, without understanding the function of each setting, because incorrect NVM settings may seriously hamper the correct functioning of the TV set!
• Always write down the existing NVM settings, before changing the settings. This will enable you to return to the original settings, if the new settings turn out to be incorrect.
Load Default NVM Values
It is possible to upload the default values to the NVM with ComPair in case the SW is changed, the NVM is replaced with a new (empty) one, or when the NVM content is corrupted.
After replacing an EEPROM (or with a defective/no EEPROM), default settings should be used to enable the set to start-up and allow the Service Default Mode and Service Alignment Mode to  be accessed.
No Picture
When you have no picture, first make sure you have entered the correct display code.
Unstable Picture via HDMI input
Check (via ComPair or factory mode) if HDMI EDID data is properly programmed.
No Picture via HDMI input
Check if HDCP key is valid. This can be done in CSM.
TV Will Not Start-up from Stand-by
Possible Stand-by Controller failure. Re-flash the software.
Audio Amplifier
The Class D-IC U602 has a power pad for cooling. When the IC is replaced it must be ensured that the power pad is very well pushed to the PWB while the solder is still liquid. This is needed to insure that the cooling is guaranteed; otherwise the Class D-IC could break down in short time.
CSM
When CSM is activated and there is a USB memory stick connected to the TV, the software will dump the complete CSM content to the USB memory stick. The file (Csm.txt) will be saved in the root of the USB memory stick.
Loudspeakers
Make sure that the volume is set to minimum during disconnecting the speakers in the ON-state of the TV. The audio amplifier can be damaged by disconnecting the speakers during ON-state of the set.
Display option code
Attention: In case the SSB is replaced, always check the Panel Code in CSM, even when picture is available. Performance with the incorrect display option code can lead to unwanted side-effects for certain conditions.

        Google.com/+GopakumarGopalan

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