REAR COVER - RIGHT & LEFT COVERS
- Remove the ten screws A and the five screws B attaching the rear cover on the back of the body.
- Remove the four screws C attaching the side covers on the bottom of the body.
- Move the left cover backward and remove outward. Also remove the right cover in the same way.
REMOVING THE FRONT PANEL ASSEMBLY
- Remove the three screws D on the bottom of the body.
- Release two joints [a] and two joints [b] on both sides of the body using a screwdriver and remove the front panel assembly toward the front.
REMOVING THE CD MECHANISM BASE ASSEMBLY
- Remove the four screws E attaching the CD door on the upper side of the body.
- Disconnect the card wire from connector CN104 and CN105 of the main board in the front part of the body. Disconnect the card wire from CN101 of the main board on the right side, and the harness from CN705 and CN708 of the CD mechanism base assembly respectively.
- Remove the four screws F attaching the CD mechanism base assembly on the upper side of the body. Remove the screw I attaching the earth terminal on the right side.
- Remove the screw G attaching the heat sink board on the back of the body. Disconnect the harness from connector CN301 and pull the heat sink board fully outward.
- Raise the right and left door arms by turning the gear a in the rear of the heat sink board.
- After the CD mechanism base assembly is detached from the door arms, pull the CD mechanism base assembly toward the front and disconnect the harness from connector CN804 on the left side of the door arm board.
- Pull out the CD mechanism base assembly toward the front.
REMOVING THE DOOR ARM ASSEMBLY | THE DOOR ARM ASSEMBLY BOARD [R] & [L]
- In case that the upper parts of the door arms attached to the CD door are not level, let down them to the level position by turning the gear a in the direction of the arrow. ATTENTION: When the door arms incline, the door arm assembly and the door arm board (R) and (L) may not be removed.
- Remove the four screws H on the upper side and the one screw I on the left side of the body.
- Remove the four screws J attaching the door arm board (L) and (R) on both sides of the door arm assembly.
REMOVING THE POWER AMPLIFIER BOARD & TRANSFORMER ASSEMBLY
- Disconnect the harnesses from connector CN102 and CN193 on the main board and release them from the cord stopper respectively.
- Remove the two screws K and the two screws L attaching the heat sink and the power amplifier board.
- Disconnect the harnesses from connector CN191 and CN192 on the main board and release them from the cord stopper respectively.
- Remove the four screws M attaching the transformer assembly.
REMOVING THE GEAR MOTOR ASSEMBLY
- Disconnect the harness from connector CN106 on the main board and release it from the cord stopper.
- Remove the three screws N attaching the gear motor assembly. Remove the gear motor assembly with the gear motor stopper.
- Remove the belt from the gear motor assembly.
- Remove the two screws O from the gear motor assembly.
REMOVING THE FAN MOTOR ASSEMBLY
- Disconnect the harnesses from connector CN102, CN106, CN191, CN192, CN193 and CN181 on the main board.
- Remove the five screws R attaching the main board with the cord clamp.
REMOVING THE MAIN BOARD & FRONT PANEL BOARD
- Disconnect the harnesses from connector CN102, CN106, CN191, CN192, CN193 and CN181 on the main board.
- Remove the five screws R attaching the main board with the cord clamp.
- Remove the seven screws S attaching the front panel board inside the front panel assembly.
CD MECHANISM ASSEMBLY - SPEAKER TERMINAL BOARD
- Remove the two screws T attaching the speaker terminal board on the underside of the CD mechanism base assembly.
- Turn over the CD mechanism base assembly and disconnect the harness from connector CN703 and CN706 on the CD mechanism board.
- Turn back the CD mechanism assembly and detach the CD mechanism cover while pulling the CD mechanism assembly outward to release the two joint tabs marked c.
- Disconnect the card wire from the connector of the CD mechanism assembly inside the CD mechanism cover. Disconnect the harness from CN605 on the
- CD mechanism board. Pull the CD mechanism assembly out of the three shaft of the CD mechanism cover. { When reassembling, confirm that the cushion of the CD mechanism assembly is reattached to the three shafts.}
- Remove the CD mechanism board from the CD mechanism cover.
REMOVING THE JACK BOARD, SWITCH BOARD & LED BOARD
- Disconnect the harness from connector CN502 on the jack board.
- Remove the four screws V attaching the jack board.
- Disconnect the harness from connector CN502 on the jack board.
- Remove the six screws W attaching the switch board.
- Disconnect the harness from connector CN706 on the CD mechanism board on the underside of the CD mechanism base assembly.
- Push inward the two tabs d attaching the LED board case and release them.
- Pull out the LED board from the LED board case.
Laser pickup replacement procedure is given by next post here.